Spare Parts Know How

Spare Parts Inventory Management Training

  • Log-In
  • Individual
    • Practitioner Toolkit
    • Open Access
    • Compare Options
  • Organization/Team
    • Foundations for Teams
    • Enterprise Access
    • Foundations Playbook
    • Operations Playbook
    • Compare Options
  • Targeted Improvement Programs
    • Capability Programs
    • Advisory Support
    • Inventory Optimization Software
    • Data Management Services
  • Resources
    • The Spare Parts Decision Framework
    • Spare Parts Capability Playbooks
    • Roadmap for Spare Parts Decision Capability
    • Site Capability Assessment
    • Spare Parts Management Checklists
    • Obsolescence Risk Calculator
    • Criticality Assessment Tool
    • ROP/ROQ Calculator
    • Last Time Buy Calculator
    • Books
    • Practitioner Playbook Digital Library
  • Contact
  • About
    • Past and Current Users
    • Testimonials
    • FAQs
    • Phillip Slater

How Do We Manage Obsolete Inventory?

You are probably asking this because your inventory contains parts that have not moved for years, but no one is confident enough to remove them.

Obsolete spare parts inventory rarely appears all at once.

It accumulates.

A part is purchased for a project.
Equipment is modified.
A supplier changes a design.
A maintenance strategy changes.
A part stops being used, but no one notices.

Over time, the inventory fills with items that are no longer required, no longer fit for purpose, or no longer linked to current operational risk.
 


The Common Mistake

 
The common mistake is treating obsolete inventory as only a clean-up problem.

Many organisations wait until the storeroom is full, the inventory value is challenged, or finance demands a write-off. Then they run a disposal project.

That may reduce the visible problem, but it does not fix the cause.

Obsolete inventory is usually created by weak decision controls, poor review discipline, incomplete equipment change processes, and a lack of ownership.

It is not just an inventory problem. It is a management system problem.
 


What a Better Approach Requires

 
A better approach to obsolescence looks both backward and forward.

The reality is that most items that become obsolete were purchased when the item was first stocked.

Let that sink in.

So fixing future obsolescence requires better decision controls.

This means better First-Time-Buy decisions that don’t create overstocks from the beginning.

It also means better Last-Time-Buy decisions that don’t buy items that you will never use.

However, that won’t help with what you have now.

Managing the items that you have now means asking questions such as:

    Why was the part originally stocked?
    Is the equipment still installed and operating?
    Has the equipment been modified?
    Is the part still technically valid?
    Is there recent or expected future demand?
    Is the part linked to a genuine operational risk?
    Who is responsible for reviewing and approving removal?
    What process prevents the same issue recurring?

The aim is not to throw away parts simply because they have not moved.

A lack of use is not a sign of obsolescence.

Some low-demand spares are still valid and necessary.

Think for a moment about insurance spares. You hold them but never want to use them.

The aim then is to identify parts that no longer support operational reliability and to prevent unnecessary inventory from being created in the first place.

 


Where This Is Covered

 
This topic is covered in the Foundation Playbook, which addresses why spare parts become obsolete and why low usage does not automatically mean “not needed.”

Perhaps more importantly, that playbook explains how to make First-Time-Buy and Last-Time-Buy decisions that mean that you are not unwittingly accumulating inventory that will become an obsolescence headache.

For individuals this playbook is available via the Practitioner Toolkit.

For teams, Foundations for Teams helps create a shared understanding across maintenance, procurement, stores, engineering, and finance — so stocking decisions are not driven by one function alone.
 


Choose Your Next Step

 
Explore the Practitioner Toolkit
The complete spare parts management toolkit for practitioners.

Enquire about Foundations for Teams
Build a common decision language across the people who influence spare parts outcomes.
 

Make Better Spare Parts Decisions

Decide what to stock, how much to hold, and how to tackle excess inventory using practical tools, templates, and specialist guidance.
Explore the Practitioner Toolkit...

Get Your Team Making Consistent Decisions

Align maintenance, procurement, engineering, and stores around shared spare parts decision principles to improve inventory performance. Explore Foundations for Teams...

Turn Improvement Goals into Results

Reduce excess inventory, improve stocking policies, or standardize practices across sites with a targeted program combining team development, practical tools, and implementation support. Explore Capability Programs...

Latest Blog Posts

  • Why Spare Parts Inventory Optimization Doesn’t Stick
  • AI Spare Parts Technology Won’t Fix Weak Decisions
  • Twenty-Five Years of Better Spare Parts Decisions
  • The Cost of Inconsistent Spare Parts Decisions
  • Spare Parts Capability Cannot Reside in One Person
  • Email
  • LinkedIn
  • YouTube

Copyright © 2026 IPIAIGHT PTY LTD.