Spare Parts Know How

Spare Parts Inventory Management Training

  • Log-In
  • Start Here
    • Open Access
    • Foundation Playbook
    • Operations Playbook
    • Practitioner Playbook
    • Foundations for Teams
  • Enterprise Solutions
    • Enterprise Access
    • Inventory Optimization
    • Data Management
  • Expert Advisory Support
  • Knowledge Hub
    • Digital Library
    • Books
    • Obsolescence Risk Calculator
    • Criticality Assessment Tool
    • Playbook Selection Tool
  • Contact
  • About
    • Past and Current Users
    • Testimonials
    • FAQs
    • Phillip Slater

Working with Maintenance to Identify Spare Parts Requirements

February 25 spkhadmin

Without knowing the maturity of your decision making framework and policy settings I can’t give a specific response to a question so here is the generic version.

Working together, you and the maintenance team need to understand the maintenance requirements for the equipment and the spare parts implications of this. For example, what is the plan for preventive maintenance and what is the expected frequency of this maintenance? (Noting that frequency could be time based, hours run based or condition based).

  1. Then maintenance needs to identify what parts are needed for this work.
  2. Knowing this you can then (together) decide, based on supply considerations, which items to order as planned and which to hold as stock. For instance, for an annual shut down PM, items with a short lead time may be ordered via a maintenance plan rather than held in stock. Similarly, items with a long lead time for the same PM may need to be stocked.
  3. You then need to go through the same thinking with insurance spares and ‘just in case’ breakdown spares (which may double up with PM spares).

The main trap here is that maintenance folk can see every part as being ‘critical’ so you need to agree on how these items will be treated and how criticality is defined.

 

 

Inventory Management

Join a Global Community

Trusted by:
+20,000 professionals in
+130 countries
See a sample of companies HERE

Open Access

Open Access to 20 Years of Spare Parts Management Know-How. No email required. No data collection. Just pure know-how.
Read more...

Foundations Playbook

Our Foundation Playbook is designed to answer question relating to the essential knowledge, tools, and techniques for effective spare parts inventory management.

Read more...

Operations Playbook

The Operations Playbook is the decision support resource for people who need to go beyond the basics and perhaps even revolutionize their company’s systems and approach.
Read more...

Practitioner Playbook

The Practitioner Playbook provides the most complete access to decision support resources, tools, and advanced content.
Read more...

Foundations for Teams

Foundatiosn for Teams is a live, online, interactive, team-based delivery of our Foundations Playbook content designed to provide your team with a common understanding of the basics of spare parts inventory management. Read more...

Latest Blog Posts

  • The Foundations Playbook is Now Live
  • A Shift in How Spare Parts Knowledge Is Delivered
  • Doing the Hard Things Makes Spare Parts Management Easier
  • Why Every Plant Thinks Its Spare Parts Challenges Are Unique (and Why They Aren’t)
  • Avoiding Survivorship Bias in Spare Part Procurement: From Efficiency to Resilience
  • Email
  • LinkedIn
  • YouTube

Copyright © 2026 IPIAIGHT PTY LTD.